PVC Four-pipe Production Line
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PVC Four-pipe Production Line
The PVC Four-Pipe Production Line is a specialized machine designed for the simultaneous production of four PVC (Polyvinyl Chloride) pipes. This production line typically consists of an extruder equipped with multiple die heads, a sizing unit, a cooling tank, haul-off machines, and cutting equipment. The process begins with feeding PVC resin into the extruder, where it is melted and formed into four separate pipes through individual channels. These pipes are then sized, cooled, and pulled through the line by haul-off machines before being cut to the desired lengths. The PVC four-pipe production line is commonly used in applications requiring multiple pipe systems, such as plumbing, irrigation, and conduit installations.
What PVC Four-pipe Production Line You Need ?
GSD extrusion which is a manufacturing vendor, specializing in the PVC Four-pipe Production Line and spare parts, with high quality machine and competitive price.
Product Application Of PVC Four-pipe Production Line
These PVC pipes are with excellent insulation performance, strong impact resistance, good resistance to fire, moisture, acid, and alkali, suitable for the electrical casing, cable protection, water drainage, etc.
Technical highlights of GSD PVC Four-pipe Production Line
- The four-strand PVC pipe production line produced by GSD Extrusion adopts a high-output and efficient conical twin-screw extruder, a professionally designed extrusion die, a powerful cooling calibration unit, and a haul-off and cutting combination unit. It features stable extrusion, comprehensive configuration, mature and leading design, and high production efficiency.
- The electronic components of Blesson’s four-strand PVC pipe production line are from worldwide famous brands like Siemens and ABB, which ensures the stability of the production line and prolongs its service life.
- Users can choose manual control or Siemens S7-1200 series PLC control according to actual needs. The manual control system is controlled by independent thermometers, which are simple to operate and easy to maintenance. The Siemens S7-1200 series PLC control system is equipped with a 12-inch touchable screen with frequently used manual shortcut buttons that can be operated with heat-resistant gloves on. Customers will get benefits from its powerful function, strong practicability, and user-friendly design.
Extruder
- GSD Extrusion four-strand PVC pipe production line is equipped with an energy-saving and high-efficient conical twin-screw extruder. The extruder can plasticize the material at a lower temperature with stable performance. With a quantitative feeding system, variable frequency speed regulation, the extruder can fulfill different needs of output requirements.
- The scientific and reasonable design of the screws can adapt various PVC formulas to meet the different needs of our customers. Made of nitrided alloy steel (38CrMoALA), and with nitriding and polish treatment, the screw ensures the plasticizing effect with high strength and wearing resistance.
Extrusion Die
- The four-strand PVC pipe extrusion dies designed by Blesson have a smooth flow channel to ensure uniform extrusion of the material along the flow channel. To avoid overheating and decomposition of the material, our design can reduce the residence time of the material and improve the plasticizing and blending effect. Our PVC four-pipe extrusion die transfers the heat evenly, which results in a good molding effect. Precise machining can effectively avoid any leakage. The bushes, pins, and calibrators of the extrusion die can be replaced easily for different sizes while sharing the same die head and distributor.
Calibration Table
- The calibration table is made of SUS304 stainless steel with superb corrosion resistance, firmness, and long service life.
- It is easy to adjust the vacuum setting for each independent workstation.
- The efficient water immersion cooling ensures the quality of the pipe under a high production speed.
- The movable control panel of the calibration table provides convenience for the commissioning, startup, and maintenance of the production line.
Haul-off & Cutting Combination Unit
- In order to assure prompt cutting dynamic response during high-speed production, the swarf-free cutting is directly driven by a DD motor instead of a traditional AC motor. Without the burden of the weight of a traditional motor, this haul-off & cutting combination unit can ensure smooth cutting edge and precise cutting length for both thick pipe and thin pipe at high speed.
- To guarantee synchronization and stability, the haul-off unit adopts a high-quality permanent magnet synchronous motor and speed reducer.
- The whole unit is fully enclosed to ensure the safety of the operators.
- The Siemens PLC touch screen control with frequently used mechanical buttons on the control panel provides a friendly and easy control and setting mode.
- According to customer needs, it can be equipped with an automatic belling machine or an automatic bundling and packaging machine.
Model List of PVC Four-pipe Production Line
PVC Four-pipe Production Line | ||||||
| Line Model | Diameter Range（mm） | Extruder Model | Max. Output（kg/h） | Length of Line（m） | Total Installation Power（kW） | Remarks |
| GSD-32PVC | 16-32 | GSD65-132 | 300 | 20 | 90 | four-pipe |
| GSD-32PVC | 16-32 | GSD80-156 | 480 | 21 | 130 | four-pipe |
| GSD-32PVC | 16-32 | GSD65-132G | 450 | 20 | 100 | four-pipe |
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